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NON-FERROUS METALS

Non-ferrous metals are metals that do not contain iron. Non-ferrous metals don't contain iron, for example aluminium, brass, copper and titanium. You can also get non-ferrous metals as alloys eg, brass is an alloy of copper and zinc.

Nonferrous metals are specified for structural applications requiring reduced weight, higher strength, nonmagnetic properties, higher melting points, or resistance to chemical and atmospheric corrosion. They are also specified for electrical and electronic applications.

Non-ferrous metals do not contain iron, are not magnetic and usually offer more resistance to corrosion than the ferrous metals. Non-ferrous metals include copper, aluminium, lead, zinc, nickel and Tin.

These are various the non ferrous metals some are given below and their uses:

  • Copper :-
    • Copper’s recycling value is so high that premium-grade scrap holds at least 95% of the value of the primary metal from newly mines ore.
    • Recycling copper saves up to 85% of the energy used in primary production.
    • In order to exact copper from copper ore, the energy required is approximately 95 million Btu/tonne.
    • Recycling copper uses much less energy, about 10 million Btu/tonne.
    • By using copper scrap, we reduce CO2 emissions by 65%.
  • Aluminium :-
    • Of an estimated total of 700 million tones of aluminium produced since commercial manufacturing began in the 1880s, about 75% of this is still being used as secondary raw material today.
    • One tonne of recycled aluminium saves up to 8 tonnes of bauxite, 14,000 kWh of energy, 40 barrels(6300 liters) of oil, 238 million Btu’s of energy and 7.6 cubic meters of landfill.
    • The energy saved by recycling one tonne of Aluminium is more than enough to power a US household for a whole year ( The average US household uses about 10,000 kWh year ).
    • Recycling Aluminium uses 95% less energy than producing Aluminium using raw materials.
    • Recycling one Aluminium can saves enough energy to power a 100-watt bulb for almost four hours.
    • A used Aluminium can is recycled and back on the grocery shelf in as little as 60 days.
    • For every single can manufactured using virgin ore, the same amount of energy used will produce 20 recycled cans.
    • The Aluminium drink can is the world’s most recycled container- more than 30% of all cans are recycled worldwide.
  • Lead :-
    • 50% of the lead produced and used each year throughout the world has been used in other products.
    • Today, about 80% of lead is used in acid batteries, all of which is recoverable and recyclable. Some countries boast a 100% recycling rate and most are capable of the same result.
    • Using secondary lead instead of ore reduces CO2 emissions by 99%.
  • Zinc :- The average car contains up to 10kg of zinc in its galvanized body panels. When they are discarded, these panels can be readily made into new parts of identical quality.
    Total recovery of zinc within the non-ferrous metals industry amounts to 2.9 million tones, of which 1.5 million are new scrap or process residues and 104 million are old scrap.
  • Nickel :- Nickel is a chemical element. It is a silvery-white lustrous metal with a slight golden tinge. Nickel belongs to the transition metals and is hard and ductile.
  • Tin :- Global Tin production amounts to 350,000 tons of which 50,000 tonnes are produced from scrap and other secondary sources.
    Primary production of Tin requires 99% more energy than secondary production

ALUMINUM



Aluminum and its alloys are produced and used in many shapes and forms. The common forms are castings, sheet, plate, bar, rod, channels, and forgings. Aluminum alloys have many desirable qualities. They are lighter than most other metals and do not rust or corrode under most conditions. Aluminum can be cast-forged, machined, and welded easily.

MAGNESIUM



Magnesium alloys are produced and used in many shapes and forms, for example, castings, bars, rods, tubing, sheets and plates, and forgings. Their inherent strength, light weight, and shock and vibration resistance are factors which make their use advantageous. The weight for an equal volume of magnesium is approximately two-thirds of that for aluminum and one-fifth of that for steel. Magnesium has excellent machining qualities; however, care must be taken when machining because the chips are highly flammable. Magnesium fires bum so hot that they cannot be extinguished by conventional fire extinguishers.

COPPER

Copper is a reddish metal, very ductile and malleable, and has high electrical and heat conductivity. Copper can be forged, cast, and cold worked. It also can be welded, but its machinability is only fair. The principal use of commercially pure copper is in the electrical industry where it is made into wire or other such conductors. It is also used in the manufacture of nonferrous alloys such as brass, bronze, and monel metal. Typical copper products are sheet roofing, cartridge cases, bushings, wire, bearings, and statues.

BRASS AND BRONZE

Brass, an alloy of copper and zinc (60 to 68 percent copper and 32 to 40 percent zinc), has a low melting point and high heat conductivity. There are several types of brass such as naval, red, admiralty, yellow, and commercial. All differ in copper and zinc content. All may be alloyed with other elements such as lead, tin, manganese, or iron, and all have good machinability and can be welded. Bronze is an alloy of copper and tin and may contain lead, zinc, nickel, manganese, or phosphorous. It has high strength, is rust or corrosion resistant, has good machinability, and can be welded.

LEAD

Lead is used mainly in the manufacture of electrical equipment such as lead-coated power and telephone cables and storage batteries. Zinc alloys are used in the manufacture of lead weights, bearings, gaskets, seals, bullets, and shot. Many types of chemical compounds are produced from lead. Among these are lead carbonate (paint pigment) and tetraethyl lead (antiknock gasoline). Lead is also used for X-ray protection (radiation shields). Lead has more fields of application than any other metal. It can be cast, cold worked, welded, and machined. Lead has low strength with heavy weight.

TIN

The major use of tin is in coating steel. It is the best container for preserving perishable food. Tin, in the form of foil, is often used in wrapping food products. A second major use of tin is as an alloying element. Tin is alloyed with copper to produce bronze, with lead to produce solder, and with antimony and lead to form babbitt. Tin can be die cast, cold worked, machined, and soldered; however, it cannot be welded.

NICKEL

Nickel is used in making alloys of both ferrous and nonferrous metals. Chemical and food processing equipment, electrical resistance heating elements, ornamental trim, and parts that must withstand elevated temperatures are all produced from nickel containing metal. Alloyed with chromium, it is used to make stainless steel. Nickel alloys are readily welded by either gas or arc methods and can be machined, forged, cast, and easily formed.

COBALT-CHROMIUM-TUNGSTEN MOLYBDENUM WEAR-RESISTANT ALLOYS

These alloys feature a wear resistance which makes them ideal for metal-cutting operations. Their ability to retain hardness even at red-heat temperatures also makes them especially useful for cutting tools. Common cutting tools will lose their edge at high heat, whereas this alloy group is actually tougher at red heat than it is when cold; as a result, higher speeds and feeds may be used when machining with tools made with these alloys.

PRECIOUS METALS

These include silver, gold, platinum, palladium, iridium, osmium, rhodium, and ruthenium, and their alloys. These alloys are produced under technical and legal requirements. Gold alloys used for jewelry are described in karats. The karat is the content of gold expressed in twenty-fourths. An 18-karat gold alloy would contain 18/24 gold (75 percent by weight). Other than jewelry, there are many industrial uses for precious metals.

Due to its extensive use, non-ferrous scrap metal is usually recycled. Some recycling facilities resmelt and recast non-ferrous materials; the dross is collected and stored onsite while the metal fumes are filtered and collected.

The secondary materials in scrap are vital to the metallurgy industry, as the production of new metals often needs them. Non-ferrous scrap metals are sourced from industrial scrap materials, particle emissions and obsolete technology (for example, copper cables) scrap

Nonferrous scrap metalis scrap metal other than iron and steel. While the volume of nonferrous scrap is less than ferrous scrap, it is more valuable by the pound. Here are some examples of nonferrous scrap: aluminium, copper, lead, zinc, nickel, titanium, cobalt, chromium, and precious metals. Millions of tons of nonferrous scrap metal are recovered by processors and consumed by secondary smelter, refiners, ingot makers, fabricators, foundries, and other industries in this country.